Cirmantech - TWISTLAB 1 R&D and Boutique Production Twisting Machine

CIRMANTECH TWISTLAB 1

General Description

The CIRMANTECH TWISTLAB 1 is a single-spindle, high-precision twisting machine designed to pave the way for innovation in the textile industry. It frees you from the rigidity and high cost of large-scale production lines, offering unparalleled flexibility for your R&D activities, quality control tests, and boutique production needs.

Developed with Cirmantech's experience in industrial machine manufacturing, the TWISTLAB 1 allows you to process yarns made from PP Raffia, synthetic monofilament, multifilament, and other high-performance synthetic polymers with precise twist control. Whether you are developing a new hybrid yarn or testing raw material from a new supplier for your production, the TWISTLAB 1 is your most reliable laboratory partner.

Key Features and Advantages

Maximum Flexibility: Thanks to its single-spindle structure, instantly conduct trials with different types, colors, or thicknesses of yarn and prepare new samples without stopping your main production line.
Wide Material Compatibility: Seamlessly processes PP Raffia, synthetic monofilament, and multifilaments. Ideal for hybrid yarn trials.
Proven Design: Combines the traditional spindle principle with modern technology. It provides years of trouble-free service with its robust chassis structure and long-lasting mechanical parts.
Precision Winding Technology: Creates bobbins of excellent quality and uniformity with 6", 10", and 12" winding length options.
Consistent Quality: Mechanical tension control ensures stable and consistent quality throughout the twisting process.
Digital Control (Optional): Precisely adjust the twist count (TPM), speed, and winding parameters via a touchscreen HMI; save and recall your production recipes for repeatable results.
S & Z Twist Capability: Shape the technical properties of your products as desired by switching between S and Z twist with a single touch.
Economical and Efficient: Offers an economical production solution with low energy consumption. Its simple, user-friendly mechanical adjustments make it easy to maintain with low operating costs.

Ideal Application Areas

R&D Departments: New product development and innovation studies.
University Textile Engineering Departments: Education and academic research.
Quality Control Laboratories: Raw material and final product tests.
Boutique Producers: Manufacturing special orders and low-volume niche products.
Large-Scale Producers: Sample preparation without occupying the main production line.

Technical Specifications

Model	CIRMANTECH TWISTLAB 1 (CT-TL1)
Number of Spindles	1
Processable Materials	PP Raffia, Synthetic Monofilament, Multifilament
Twisting Denier Range	4,000 – 27,000 Denier
Mechanical Twisting Speed	Up to 8,000 TPM (based on two twists per turn)
Production (Winding) Speed	Up to 200 m/min
Twist Direction	S & Z (digitally selectable)
Twist Range (TPM)	10 - 40 TPM (twists per meter)
Control System	Mechanical Control (Standard) / PLC and 7" Touchscreen HMI (Optional)
Winding Unit	Servo motor-assisted precision winding tension control
Data Management	Recipe Saving and Production Data Tracking (Optional)
Output Bobbin Type	With and Without Bobbins (Cylindrical or Conical - optional)
Maximum Bobbin Diameter	310 mm
Winding Start Diameter	60 mm
Bobbin Weight	Varies according to winding length
Motor Power	1.5 kW or 2.2 kW (varies by winding length)
Special Production	Oiled Bigbag Sewing Thread Production Kit (Optional)
Electrical Requirement	380V, 50/60 Hz, 3 Phase
Machine Dimensions (WxDxH)	~0.8 m x 1.2 m x 1.8 m

For more information about TWISTLAB 1 or for a custom solution for your project, contact us.